6725 ES PROJECTS » Malthouse
Eschenlohr Projects

Malthouse

Malthouse with a capacity of 30.000 t per year in a good condition. The plant was consistently optimized, enlarged and technical adapted. In 2008 the entire plant was adapted on S 7 with screen control. Predominant malt type „Pilsner“ was produced.
Overview
Barley reception with dust removal and cleaning 1 x 60 tph
1 x 140 tph
1972
2002
HUDO
Ruberg
Barley silos 15.060 t total 1978 HUDO
Basic barley cleaning 90 tph 1997 Ruberg
Steep house 162 t total 1970
2000
Lausmann
Germinating boxes 500 t total - Lausmann
Schünemann
Kilns 107 t total - Lausmann
Malt silos
with malt cleaner and loading silos
2.440 t total 1986 HUDO
Refrigeration unit 820 kW 1967
2002
Hupmann
GEA Grasso
Transformer station 500 kVA - -
Boiler house 8,6 MW - Siller & Jamart
Furniture for laboratory - - -
Control screens S 7 2008 -
Barley Reception
1 x reception with dumping balance 60 tph 1972 HUDO
1 x reception bulk chute 140 tph 2002 HUDO
Barley cleaner, aspirator
type RVS-90, with filter
90 tph 1997 Ruberg
With dust removal and filtration - - -
Barley drier - 1989 Goldsaat
With bucket elevator, conveyor, cross conveyor for truck handling, device for silo truck unloading and reception balance
Control screen S 7
Barley Silos
20 x concrete silo each 585 t - -
6 x concrete silo each 230 t - -
11 x steel silo each 180 t 1978 HUDO
With conveyors, elevators worm conveyors und rotary feeder bag station for waste and dust
Control screen S 7
Steep House
4 x funnel steep each 27 t 1978 Lausmann
1 x flat floor steep each 54 t 1995 Lausmann
With aeration
Wet conveyors
- - -
Control screen S 7 - - -
Germination Boxes
6 x Germination Boxes each 54 t - Lausmann
7 x Germination Boxes each 25…27 t - Schünemann
Material stainless steel and
galvanized steel
- -
Types 10 x "Saladin"
3 x moving kiln
- -
The germination boxes were overhauled in 2002. - - -
Control screen S 7 - - -
Kilning System
High performance kilns 3 x 27 t
2 x 13 t
1991 Lausmann
Green malt loading unit 1 per floor - -
Transport system Tilting floors - -
Heating with hot water and glass tube heat exchanger - - -
Kilning ventilation - - -
Control screen S 7 - - -
Degermination
Degermination with polishing
machine and cleaning
- 1986 HUDO
Dust removal and malt dust filter - 2006 IKF
Malt Silos
11 x steel silos each 140 t 1986 HUDO
8 x concrete silos each 90 t - -
4 x concrete silos each 45 t - -
2 x steel silo for loading
With balance
each 28 t - -
With conveyors, dust removal and silo for analysis
Refrigeration Unit
Cooling agent NH3 – ammoniac
appr. 880 kg
- -
Compressor 1 with 3 each 130 kW
cooling power
1967
1978
Huppmann
Compressor 4/5 each 65 kW 1978 Huppmann
Compressor 6 300 kW 2002 GEA Grasso
Cold water circulation Cooling with ice
water
2001 Kreuzträger
2 x cold water pump - 2001 Grundfos
2 x pressure pump - 2001 Hilge
2 x heat exchangers NH3/water work pressure13 bar
test pressure 21 bar
2001 Alfa Laval
Control over screen and Simatic C7 operator panel, S7 - control
Boiler House
Hot water boiler 1
- kombi burner make “Saacke”
4,7 MW 1960 Sillert & Jamart
Hot water boiler 2
- kombi burner make “Weishaupt”
3,9 MW 2006 Sillert & Jamart
Hot water pre run 160 °C - -
3 x hot water pump - - -
With exhaust gas heat recovery and feeding water treatment. Both burner are constructed for gas and oil and were working with gas. The maintenance was permanently made by maintenance contract.
Others
Silo for strip waste with hammer mill
Diverse tilting balances
Intermediate silo and bag station for strip waste
Silo for malt culms and bag station
Furniture of the malt laboratory
Information without engagement

top

295

© 2007 ES PROJECTS GmbH. All rights reserved. Last update: 20.02.2013

0