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Malthouse
| Malthouse with a capacity of 30.000 t per year in a good condition. The plant was consistently optimized, enlarged and technical adapted. In 2008 the entire plant was adapted on S 7 with screen control. Predominant malt type „Pilsner“ was produced. |
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| Overview |
| Barley reception with dust removal and cleaning |
1 x 60 tph
1 x 140 tph |
1972
2002 |
HUDO
Ruberg |
Barley silos |
15.060 t total |
1978 |
HUDO |
Basic barley cleaning |
90 tph |
1997 |
Ruberg |
Steep house |
162 t total |
1970
2000 |
Lausmann |
Germinating boxes |
500 t total |
- |
Lausmann
Schünemann |
Kilns |
107 t total |
- |
Lausmann |
Malt silos
with malt cleaner and loading silos |
2.440 t total |
1986 |
HUDO |
Refrigeration unit |
820 kW |
1967
2002 |
Hupmann
GEA Grasso |
Transformer station |
500 kVA |
- |
- |
Boiler house |
8,6 MW |
- |
Siller & Jamart |
Furniture for laboratory |
- |
- |
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Control screens |
S 7 |
2008 |
- |
| Barley Reception |
| 1 x reception with dumping balance |
60 tph |
1972 |
HUDO |
| 1 x reception bulk chute |
140 tph |
2002 |
HUDO |
Barley cleaner, aspirator
type RVS-90, with filter |
90 tph |
1997 |
Ruberg |
| With dust removal and filtration |
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- |
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| Barley drier |
- |
1989 |
Goldsaat |
| With bucket elevator, conveyor, cross conveyor for truck handling, device for silo truck unloading and reception balance |
| Control screen S 7 |
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| Barley Silos |
| 20 x concrete silo |
each 585 t |
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- |
| 6 x concrete silo |
each 230 t |
- |
- |
| 11 x steel silo |
each 180 t |
1978 |
HUDO |
With conveyors, elevators worm conveyors und rotary feeder bag station for waste and dust |
Control screen S 7 |
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| Steep House |
| 4 x funnel steep |
each 27 t |
1978 |
Lausmann |
| 1 x flat floor steep |
each 54 t |
1995 |
Lausmann |
With aeration
Wet conveyors |
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- |
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| Control screen S 7 |
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- |
- |
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| Germination Boxes |
| 6 x Germination Boxes |
each 54 t |
- |
Lausmann |
| 7 x Germination Boxes |
each 25…27 t |
- |
Schünemann |
| Material |
stainless steel and
galvanized steel |
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- |
| Types |
10 x "Saladin"
3 x moving kiln |
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- |
| The germination boxes were overhauled in 2002. |
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| Control screen S 7 |
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| Kilning System |
| High performance kilns |
3 x 27 t
2 x 13 t |
1991 |
Lausmann |
| Green malt loading unit |
1 per floor |
- |
- |
| Transport system |
Tilting floors |
- |
- |
| Heating with hot water and glass tube heat exchanger |
- |
- |
- |
| Kilning ventilation |
- |
- |
- |
| Control screen S 7 |
- |
- |
- |
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| Degermination |
Degermination with polishing
machine and cleaning |
- |
1986 |
HUDO |
| Dust removal and malt dust filter |
- |
2006 |
IKF |
| Malt Silos |
| 11 x steel silos |
each 140 t |
1986 |
HUDO |
| 8 x concrete silos |
each 90 t |
- |
- |
| 4 x concrete silos |
each 45 t |
- |
- |
2 x steel silo for loading
With balance |
each 28 t |
- |
- |
| With conveyors, dust removal and silo for analysis |
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| Refrigeration Unit |
| Cooling agent |
NH3 – ammoniac
appr. 880 kg |
- |
- |
| Compressor 1 with 3 |
each 130 kW
cooling power |
1967
1978 |
Huppmann |
| Compressor 4/5 |
each 65 kW |
1978 |
Huppmann |
| Compressor 6 |
300 kW |
2002 |
GEA Grasso |
| Cold water circulation |
Cooling with ice
water |
2001 |
Kreuzträger |
| 2 x cold water pump |
- |
2001 |
Grundfos |
| 2 x pressure pump |
- |
2001 |
Hilge |
| 2 x heat exchangers NH3/water |
work pressure13 bar
test pressure 21 bar |
2001 |
Alfa Laval |
| Control over screen and Simatic C7 operator panel, S7 - control |
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| Boiler House |
Hot water boiler 1
- kombi burner make “Saacke” |
4,7 MW |
1960 |
Sillert & Jamart |
Hot water boiler 2
- kombi burner make “Weishaupt” |
3,9 MW |
2006 |
Sillert & Jamart |
| Hot water pre run |
160 °C |
- |
- |
| 3 x hot water pump |
- |
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| With exhaust gas heat recovery and feeding water treatment. Both burner are constructed for gas and oil and were working with gas. The maintenance was permanently made by maintenance contract. |
| Others |
| Silo for strip waste with hammer mill |
| Diverse tilting balances |
| Intermediate silo and bag station for strip waste |
| Silo for malt culms and bag station |
| Furniture of the malt laboratory |
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| Information without engagement |
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