80.000 hlpa -Archive-

Brewery with a capacity of app. 80.000 hl per year. The brewery was shut down in June 2008. The filling line was running until December 2008.

Overview
Brewery	80.000 hl pa	-	-
Malt treatment	1,8 to ph	-	-
Brewhouse, 4-vessels - Mash tub/ pre run vessel - Mash kettle, lauter tun, - Wort kettle, whirlpool	105 hl cast wort	1958 1978	Ziemann
Lactic acid plant	2 x 20 hl	1993	Feichtenschlager
Fermentation- storage tanks - 6 CCT	Total: 5.105 hl	1985	Ortmann
Yeast management	3 x 30 hl	1985	Ortmann
Filtration - Kombi filter	100 hl ph	1982	Seitz
Bright beer tanks	Total: 1.160 hl	1972	Ziemann
Filling line - Returnable, 0,33 l und 0,5 l - One way	15.000 Fl. ph	1984 2008	div.
Flash pasteurizer Dealcoholization Water degassing	70 hl ph 2 hl ph 20 hl ph	1992 1992 1995	Nerb/Fischer Tuchenhagen APV
Quality assurance - diverse	-	-	-
Utilities: - Steam generator, Air pressure plant, Cooling unit, 3 x CIP	4 to ph, 13 bar	1971	Loos

Malt Treatment
4 Silos - with malt conveyors	3 x 25 to, 1 x 6 to 8 to ph	1973	-
Malt cleaning - Stone removal, sieve - Dust removal	5 to ph	1969	Schmitz
Malt balance	50 kg	-	Chronos
Mill - 6-roller mill - Conditioning - Grist bin	1,8 to ph	1973	Miag
Conveyors - diverse bucket elevator - diverse worm conveyors	-	-	-

Brew House
Brew house - Capacity: 120.000 hl pa	105 hl p brew 6 brews p day	-	Ziemann
4-vessel brew house - Mash tun, copper - Mash kettle/pre run tank, stainless steel - Lauter tun, copper with false bottom in stainless steel - Wort copper, internal stainless steel, copper outside, internal cooker installed in 1999 - Whirlpool - Automation from milling to cooling	97 hl 80 hl ~ 120 hl 120 hl	1958 1978 1989	Ziemann
Wort cooler - 2-steps - with water - with ice water - with flow meter	100 hl ph 80°C to 15°C 15°C to 7°C	1978	Schmidt Bretten
Wort aeration - with sterile filter	12 mg pl	1993	Steinecker
Vapour condenser - stainless steel, tube exchanger	570 kW	2001	Nerb
Spent grain silo - Heating renewed in 2007	20 m³	1997	Vetter
CIP for brew house - Pump for cleaning - manual operation is possible	2 x 20 hl	1989	-
Base vessel for internal cooker	15 hl	-	-
Water reserve/hot water reserve - Hot water reserve - Water reserve 1 - Water reserve 2 - Over flow vessel	85 hl 1 x 35 m³ 1 x 42 m³ 30 m³	-	-

Fermentation and Storage
5 x CCT - Stainless steel - Cooling with ice water - 3 refrigeration zones - Cone cooling zone - with fittings	5 x 935 hl gross	1985	Ortmann
1 x CCT - Stainless steel - Cooling with ice water - 3 refrigeration zones - Cone cooling zone - with fittings	1 x 430 hl gross	1985	Ortmann
Temperature control - Automatic	-	1985	Dr. Anton
CIP for fermentation - 3 vessel - 1 vessel for fresh water - Plastics, pressure less, pumps	each 30 hl 25hl	1985	Fertigungs-technik Friedrichsdorf
Diverse: - Beer pumps - Trough for disinfection	-	-	-

Yeast Management
Yeast storage tanks - 2 CCT, Stainless steel - with jacket cooling	each 30 hl	1985	Ortmann KG Schmidding
Propagation tank - 1 CCT, Stainless steel - with jacket cooling and cone cooling	30 hl	1985	Ortmann KG Schmidding
Operation: - by fermentation automatic	-	-	-

Filtration
Kombi filter - Kieselguhr part - 15 kieselguhr sheets with 30 m² - Sheet filter part - 35 sheets with 70m² - with waste kieselguhr trough, worm and pump - with dosing station	Type Orion 100/250 100 hl ph	1982	Seitz
Haze meter inline	-	-	Sigrist
O2-measuring inline	-	1995	Mettler Toledo

Flash Pasteurizer
Flash pasteurizer - with buffer tank, 40 hl - Switch cabinet - Automatic	Type Eurocal 20 70 hl ph	1992	Nerb/Fischer

Premixer
Premixer - fort wo components - with flow meter, pumps aso	60 hl ph	2008	Famix

Bright Beer Tanks
3 vertical stainless steel tanks - Indoor - not insulated - torispherical shape	each 125 hl 2,6 bar	1975	Ziemann
4 vertical stainless steel tanks - Indoor - not insulated - torispherical shape	each 200 hl, 2,0 bar	1982	Ziemann
CIP for BBT	3 x 20 hl	1991	Martin

Dealcoholization/Water Degassing
Reverse-osmosis system - with 40 hl-tank for beer - with 40 hl-tank for beer	2 hl ph	1992	Tuchenhagen
Water degassing - Degassing of water with carbonisation	20 hl ph	1995	APV
The water degassing was used together with the reverse-osmosis system but it can be used independent.

Utilities
Steam generator - with burner “Weisshaupt” - Gas firing - with water treatment - condensate collection an feeding	4 to ph 13 bar	1971	Loos
Air pressure plant - oil free - as reserve - Refrigerant type dryer - Air chamber	2 compressors 1 compressor 2 dryer 3 x 1 m³	1988 1997 1997 1991	Kaeser Demag Hiross Lopez
Cooling unit - NH3 - Heat exchanger for ice water - Collection vessels - Condenser - Ice water vessel	compressor type NC2 compressor type NC4 compressor type NC8 20m³	1971 1971 1978 1997	Witt BAC

Filling Line
Returnable glass bottles 0,33 Longneck and 0,5 NRW	15.000 b. ph	-	-
De- and Palletizer - with magazine for pallets - equipped on 1,20 x 0,80 m	Type Rubin	1998	Joha, Pack Tec
Decapper	Should be overhauled	1992	Rink
Decrater - 2 packing heads	Type ARO-2	1991	Steinle
Bottle washer - 22 cells each line - with base recovery filtration	Type KESK	1991	Krones
Bottle inspector - bottom - mouth of bottle - 2 x side wall - Residual liquid - Software-Update in 2008	-	1995	Miho David
Filler - with capper - double evacuation - Ring pull-closure possible	40 valves 10 capping heads	1995	Krones
Filling control	-	1995	Miho David
Labeller - Neck-, body- und back label	Type Prontomatic	1984	Krones
Dating - Ink jet	-	2008	Wolf
Crater	ARO-2	1991	Steinle
Crate washer - for max. 1.000 c. ph	Type 1000	1988	Klann
OPTIONAL Tunnel pasteurizer - as new	45 min. Temperature: 75 °C Outlet: 30…35 °C	2008	Niko